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Thermal & Process Engineering • TEMA Standards

Heavy-Duty Shell & Tube Heat Exchanger

Thermal-hydraulic calculations, pressure vessel wall thickness sizing, and 3D CAD parametric assembly adhering strictly to TEMA Class R and ASME Section VIII Div 1 codes.

Heat Exchanger Assembly

Thermal Sizing & Mechanical Stress Calculations:

Engineered for petrochemical processing and heavy plant heat recovery. The thermal design calculated the Overall Heat Transfer Coefficient (U), Logarithmic Mean Temperature Difference (LMTD), and segmental baffle spacing (25% shell cut) to maximize heat transfer rates while maintaining shell-side pressure drop below permissible limits.

Key Engineering Highlights:

  • Strict adherence to TEMA Class R standards for severe petrochemical service.
  • Tubesheet thickness calculations and tube-to-tubesheet joint strength per ASME Sec VIII.
  • Thermal expansion differential stress simulation between tube bundle and outer shell.

Technical Specifications

TEMA Type: AES / BEM Fixed & Floating Head
Design Pressure: 16 Bar (Shell) / 25 Bar (Tubes)
Design Temperature: 220°C
Applicable Codes: ASME Sec VIII / TEMA Class R
Software Used: SolidWorks, ANSYS Thermal, HTRI
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